Experimental evaluation of value of friction coefficient in the drawbead region
PDF

Keywords

coefficient of friction
drawbead
drawbead simulator
friction

How to Cite

Trzepieciński, T., Fejkiel, R., & Kubit, A. (2018). Experimental evaluation of value of friction coefficient in the drawbead region. Advances in Mechanical and Materials Engineering, 35(298 (1), 77-85. https://doi.org/10.7862/rm.2018.07

Abstract

Drawbeads are supposed to change the stress state of sheets in specific areas of the sheet material, or compensate for material flow at the periphery of the drawpiece, especially when forming complex shaped thin-walled products. The article presents the results of frictional resistance testing of a DC04 steel sheet using a drawbead simulator test. Experimental investigations were carried out using a special device that allows a change in the degree of deformation of the sheet metal on the drawbead. Specimens were tested for: (i) three degrees of sheet deformation; (ii) three countersamples’ surface roughness; and (iii) three lubrication conditions: dry friction, machine oil lubrication and paint lubrication. The test specimens were cut out along, and transversely to, the direction of rolling of the sheet metal. The basic relations between technological parameters of friction test and coefficient of friction were determined.

https://doi.org/10.7862/rm.2018.07
PDF

References

1. Trzepieciński T.: Badania oporów tarcia wywołanych działaniem progów ciągowych w procesie kształtowania blach, Hutnik, 55 (2010) 345-349.
2. Trzepieciński T., Lemu H.G.: Study on frictional conditions of AA5251 aluminium alloy sheets using drawbead simulator test and numerical methods, J. Mech. Eng., 60 (2014) 51-60.
3. Świątkowski K.: Sposoby oceny wielkości tarcia na powierzchniach kontaktu nieme-
talicznego materiału modelowego i narzędzia, Obróbka Plastyczna, 7 (2000) 21-30.
4. Bay N., Olsson D.D., Andreasen J.L.: Lubricant test methods for sheet metal forming, Tribol. Int., 41 (2008) 844-853.
5. Kalpakjian S.: Recent progress in metal forming tribology, J. App. Metalworking, 4 (1986) 270-280.
6. Schey J.A.: Tribology in metalwoking. Friction, lubrication and wear, Metals Park American Society for Metals 1983.
7. Nine H.D.: Draw bead forces in sheet metal forming, Proceedings of a Symposium on Mechanics of Sheet Metal Forming: Behaviour and Deformation Analysis, Plenum Press, Warren 1978, pp. 179-211.
8. Jang J.H., Kim W.T., Van Tyne C.J., Moon Y.H.: Experimental analysis on the
frictional behaviour of drawbeads in sheet metal forming, Steel Res. Int., 78 (2007) 884-889.
9. Tufekci S.S., Wang C., Kinzel G., Altan T.: Estimation and control of drawbead forces in sheet metal forming, SAE Paper No. 940941, 1994.
10. Samuel M.: Influence of drawbead geometry on sheet metal forming, J. Mater. Process. Technol., 122 (2002) 94-103.
11. Smith L.M., Zhou Y.J., Zhou D.J., Wanintudal C.: A new experimental test apparatus for binder draw bead simulations, J. Mater. Process. Technol., 209 (2009) 4942-4948.
12. Figueiredo L., Ramalho A., Oliveira M.C., Menezes L.F.: Experimental study of friction in sheet metal forming, Wear, 271 (2011) 1651-1657.
13. Lanzon J.M., Cadew-Hall M.J., Hodgson P.D.: Characterizing frictional behaviour in sheet metal forming, J. Mater. Process. Technol., 80-81 (1998) 251-256.
14. Trzepieciński T.: Wybrane aspekty oceny tribologicznej blach odkształcanych plastycznie, OW PRz, Rzeszów 2014.