How to Cite
Trzepieciński, T., Nowotyńska, I., Stachowicz, F., Malinowski, T., & Pieja, T. (1). Thermovisual analysis of stainless steel sheet heating. Advances in Mechanical and Materials Engineering, 32(291 (4), 377-384. https://doi.org/10.7862/rm.2015.36
Abstract
The purpose of warm forming is to reduce the deformation resistance, and therefore the formation of products at reduced pressures. A key problem associated with warm sheet metal forming is uniform heating of the material to a required temperature. This task is carried out mostly by using resistance heating plates. The article presents the results of the analysis of the thermal state of a heating plate for induction heating of an AMS 5604 stainless steel sheet. To determine the temperature distribution on the sheet surface an FLIR P 640 thermal imaging camera was used. It was found that the temperature difference on the outer surface of sheets preheated to the temperature of 900°C was about 300°C. A large difference in the temperature on the outer surface of the sheet means that the analysed device cannot be successfully used in the heating process of stainless steel sheets. After the application of a layer of graphite on the sheet surface to increase the emissivity, areas of low emissivity as a result of graphite detachment from the sheet surface were observed.
References
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2. Takuda H., Mori K., Masachika T., Yamazaki E., Watanabe Y.: Finite element analysis of the formability of an austenitic stainless steel sheet in warm deep drawing, J. Mater. Proc. Tech., 143-144 (2003) 242-248.
3. Lonardelli I., Bosetti P., Bruschi S., Molinari A.: On the formability and microstructural characteristics of AISI 301 parts formed by single-point incremental forming, Key Eng. Mater., 473 (2011) 869-874.
4. Iguchi T., Ujiro T.: Effect of imposing temperature gradient in stretch forming process for ferritic stainless steel sheets, AIP Conf. Proc., 1252 (2010) 1193-1200.
5. Shankar V., Bhanu Sankara Rao K., Mannan S.L.: Microstructure and mechanical properties of Inconel 625 superalloy, J. Nucl. Mater., 288 (2001) 222-232.
6. Shankar V., Valsan M., Bhanu Sankara Rao K., Mannan S.L.: Room temperature tensile behavior of service exposed and thermally aged alloy 625, Scripta Mater., 44 (2001) 2703-2711.
7. Yi S., Bohlen J., Heinemann F., Letzig D.: Mechanical anisotropy and deep drawing behaviour of AZ31 and ZE10 magnesium alloy sheets, Acta Mater., 58 (2010) 592-605.
8. Mekonen M.N., Steglich D., Bohlen J., Letzig D., Mosler J.: Mechanical characterization and constitutive modeling of Mg alloy sheets, Mat. Sci. Eng. A-Struct., 540 (2012) 174-86.
9. Palumbo G., Sorgente D., Tricarico L., Zhang S.H., Zheng W.T.: Numerical and experimental investigations on the effect of the heating strategy and the punch speed on the warm deep drawing of magnesium alloy AZ31, J. Mater. Proc. Tech., 191 (2007) 342-346.
10. Ren L.M., Zhang S.H., Palumbo G., Sorgente D., Tricarico L.: Numerical simulation on warm deep drawing of magnesium alloy AZ31 sheets, Mat. Sci. Eng. A-Struct., 499 (2009) 40-44.
11. Lee Y.S., Kwon Y.N., Kang S.H., Kim S.W., Lee J.H.: Forming limit of AZ31 alloy sheet and strain rate on warm sheet metal forming, J. Mater. Proc. Tech., 201 (2008) 431-435.
12. Zhang S.H., Zhang K., Xu Y.C., Wang Z.T., Xu Y., Wang Z.G.: Deep-drawing of magnesium alloy sheets at warm temperatures, J. Mater. Proc. Tech., 185 (2007) 147-151.
13. Chang Q.F., Li D.Y., Peng Y.H., Zeng X.Q.: Experimental and numerical study of warm deep drawing of AZ31 magnesium alloy sheet, Int. J. Mach. Tool. Manuf., 47 (2007) 436-43.
14. Lee Y.S., Kim M.C., Kim S.W., Kwon Y.N., Choi S.W., Lee J.H.: Experimental and analytical studies for forming limit of AZ31 alloy on warm sheet metal forming, J. Mater. Proc. Tech., 187-188 (2007) 103-107.
15. Kurukuri S., van den Boogaard A.H., Miroux A., Holmedal B.: Warm forming simulation of Al-Mg sheet. J. Mater. Proc. Tech., 209 (2009) 5636-5645.
16. Wang W., Huang L., Tao K., Chen ., Wei X.: Formability and numerical simulation of AZ31b magnesium alloy sheet in warm stamping process, Mater. Des., 87 (2015) 835-844.
17. Bagheriasl R., Worswick M., McKinley J., Simha H.: An effective warm forming process; numerical and experimental study, Int. J. Mater. Form., 3 (2010) 219-222.
18. Laurent H., Coer J., Manach P.Y., Oliveira M.C., Menezes L.F.: Experimental and numerical studies on the warm deep drawing of an Al-Mg alloy, Int. J. Mech. Sci., 93 (2015) 59-72.
19. Zhang K.F., Yin D.L., Wu D.Z.: Formability of AZ31 magnesium alloy sheets at warm working conditions, Int. J. Mach. Tool. Manu., 46 (2006) 1276-1280.
20. Takuda H., Mori K., Masuda I., Abe Y., Matsuo M.: Finite element simulation of warm deep drawing of aluminium alloy sheet when accounting for heat conduction, J. Mater. Proc. Tech., 120 (2002) 412-418.
21. Li D., Ghosh A.K.: Biaxial warm forming behavior of aluminum sheet alloys, J. Mater. Proc. Tech., 145 (2004) 281-293.
22. Lee M.H., Kim H.Y., Kim H.J., Choi Y.C., Oh S.I.: Numerical modeling of magnesium alloy sheet metal forming at elevated temperature, AIP Conf. Proc., 908 (2007) 569-574.
23. Datcu S., Ibos L., Candau Y., Mattei S.: Improvement of building wall surface temperature measurements by infrared thermography, Infrared Phys. Techn., 46 (2005) 451-467.
24. Bianchi F., Pisello A.L., baldinelli G., Asdrubali F.: Infrared thermography assessment of thermal bridges in building envelope: Experimental validation in a test room setup, Sustainability, 6 (2014) 7107-7120.