The Use of Artificial Neural Networks to the Analysis of Lubricating Performance of Vegetable Oils for Plastic Working Applications
PDF

Keywords

artificial neural networks
friction
lubrication
plastic working
steel sheets

How to Cite

Szewczyk, M., Mezher, M. T., & Jaber, T. A. (2025). The Use of Artificial Neural Networks to the Analysis of Lubricating Performance of Vegetable Oils for Plastic Working Applications. Advances in Mechanical and Materials Engineering, 42(1), 5-15. https://doi.org/10.7862/rm.2025.1

Abstract

Sheet metal forming is the basic method of processing of deep-drawing quality steel sheets used in the automotive industry. A properly planned technological process of forming should include guidelines for friction conditions, or rather the coefficient of friction. Determination of the coefficient of friction is carried out using various methods. In this article, the strip drawing test was used to analyse the friction of low-carbon DC04 steel sheets. The tests were carried out at different contact pressures and with the use of different vegetable-oil based biolubricants. The most common edible and non-edible oils were selected for the tests: sunflower, rape-seed, moringa and karanja. The analysis of the experimental results was carried out using multilayer artificial neural networks (ANNs). Different learning algorithms and different transfer functions were considered in ANNs. Based on the analysis of experimental data, it was noticed that the coefficient of friction decreased with increasing contact pressure. The lowest values of the coefficient of friction, in the entire range of analysed pressures, were observed during lubrication with karanja oil. It was also found that Levenberg-Marquardt training algorithm with log-sigmoid transfer function provided the lowest values of performance errors and at the same time the highest value of the coefficient of determination R2 = 0.94719.

https://doi.org/10.7862/rm.2025.1
PDF

References

Abdulquadir, B. L., & Adeyemi, M. B. (2008). Evaluations of vegetable oil‐based as lubricants for metal‐forming processes. Industrial Lubrication and Tribology, 60(5), 242-248. https://doi.org/10.1108/00368790810895178

Adamus, J., Lackner, J. M., & Major, Ł. (2013). A study of the impact of anti-adhesive coatings on the sheet-titanium forming processes. Archives of Civil and Mechanical Engineering, 13, 64–71. https://doi.org/10.1016/j.acme.2012.12.003

Argatov, I. (2019). Artificial neural networks (ANNs) as a novel modeling technique in tribology. Frontiers in Mechanical Engineering, 5, Article 30. https://doi.org/10.3389/fmech.2019.00030

Dyja, K., & Adamus, J. (2014). Badania nad doborem smarów technologicznych do tłoczenia blach aluminiowych i tytanowych. Tribologia, 3, 19-28.

Folle, L. F., dos Santos Silva, B. C., Batalha, G. F., Santiago, C. (2022). The role of friction on metal forming processes. In G. Pintaude, Cousseau T., & Rudawska, A. (Eds.), Tribology of Machine Elements - Fundamentals and Applications. IntechOpen. https://doi.org/10.5772/intechopen.101387

Idegwu, C. U., Olaleye, S. A., Agboola, J. B., & Ajiboye, J. S. (2013). Evaluation of some non-edible vegetable oils as lubricants for conventional and non-conventional metal forming processes. AIP Conference Proceedings, 2113(1), Article 030004. https://doi.org/10.1063/1.5112532

International Organization for Standardization. (2019). Metallic materials—Tensile testing—Part 1: Method of test at room temperature. (ISO Standard No. EN ISO 6892-1:2019). https://www.iso.org/standard/78322.html

Keshtiban, P. M., Ghaleh, S. S. G., & Alimirzaloo, V. (2018). Performance evaluation of vegetable base oils relative to mineral base oils in the lubrication of cold forming processes of 2024 aluminum alloy. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 233(17), 1068-1073. https://doi.org/10.1177/1350650118813801

Losch, A. (2014). Sheet metal forming lubricants. In T. Mang (Ed.), Encyclopedia of lubricants and lubrication (pp. 1747–1769). Springer. https://doi.org/10.1007/978-3-642-22647-2_230

Lovell, M., Higgs, C. F., Deshmukh, P., & Mobley A. (2006). Increasing formability in sheet metal stamping operations using environmentally friendly lubricants. Journal of Materials Processing Technology, 177(1-3), 87-90. https://doi.org/10.1016/j.jmatprotec.2006.04.045

Mezher, M. T., Carou, D., & Pereira, A. (2024a). Exploring resistance spot welding for grade 2 titanium alloy: Experimental investigation and artificial neural network modeling. Metals, 14(3), 308. https://doi.org/10.3390/met14030308

Mezher, M. T., Pereira, A., Shakir, R. A., & Trzepieciński, T. (2024b). Application of machine learning and neural network models based on experimental evaluation of dissimilar resistance spot-welded joints between grade 2 titanium alloy and AISI 304 stainless steel. Heliyon, 10(24), Article e40898. https://doi.org/10.1016/j.heliyon.2024.e40898

Mezher, M. T., Pereira, A., Trzepieciński, T., & Acevedo, J. (2024c). Artificial neural networks and experimental analysis of the resistance spot welding parameters effect on the welded joint quality of AISI 304. Materials, 17(9), Article 2167. https://doi.org/10.3390/ma17092167

Mezher, M. T., & Shakir, R. A. (2023). Modelling and evaluation of the post-hardness and forming limit diagram in the single point incremental hole flanging (SPIHF) process using ANN, FEM and experimental. Results in Engineering, 20, Article 101613. https://doi.org/10.1016/j.rineng.2023.101613

Muñoz-Zavala, A. E., Macías-Díaz, J. E., Alba-Cuéllar, D., & Guerrero-Díaz-de-León, J. A. (2024). A literature review on some trends in artificial neural networks for modeling and simulation with time series. Algorithms, 17(2), Article 76. https://doi.org/10.3390/a17020076

Paturi, U. M. R., Palakurthy, S. T. & Reddy, N. S. (2023). The role of machine learning in tribology: A systematic review. Archives of Computational Methods in Engineering, 30, 1345–1397. https://doi.org/10.1007/s11831-022-09841-5

Rao, K., & Wei, J. (2001). Performance of a new dry lubricant in the forming of aluminium alloy sheets. Wear, 249(1-2), 86–93. https://doi.org/10.1016/S0043-1648(01)00526-9

Rosenkranz, A., Marian, M., Profito, F. J., Aragon, N., Shah, R. (2021). The use of artificial intelligence in tribology—A perspective. Lubricants, 9(1), Article 2. https://doi.org/10.3390/lubricants9010002

Salih, N., & Salimon, J. (2021). A review on eco-friendly green biolubricants from renewable and sustainable plant oil sources. Biointerface Research in Applied Chemistry, 11(5), 13303-13327. https://doi.org/10.33263/BRIAC115.1330313327

Schmidgall, S., Ziaei, R., Achterberg, J., Kirsch, L., Hajiseyedrazi, P., & Eshraghian, J. (2024). Brain-inspired learning in artificial neural networks: A review. AIP Machine Learning, 2(2), Article 021501. https://doi.org/10.1063/5.0186054

Seshacharyulu, K., Bandhavi, C., Naik, B. B., Rao, S. S., & Singh, S. K. (2018). Understanding friction in sheet metal forming-A review. Materials Today: Proceedings, 5(9), 18238-18244. https://doi.org/10.1016/j.matpr.2018.06.160

Severo, V., Vilhena, L., Silva, P. N., Dias, J. P., Becker, D., Wagner, S., & Cavaleiro, A. (2009). Tribological behaviour of W–Ti–N coatings in semi-industrial strip-drawing tests. Journal of Materials Processing Technology, 209(10), 4662-4667. https://doi.org/10.1016/j.jmatprotec.2008.11.040

Singer, M. R. (2019). Neuartige Versuchsmethodik zur verbesserten Modellierung der Reibung in der Blechumformung. Universität Stuttgart. http://dx.doi.org/10.18419/opus-10761

Szewczyk M. (2023). Analiza wpływu warunków smarowania na opory tarcia i topografię powierzchni blach stalowych głębokotłocznych w procesie wytłaczania. PhD Thesis. Rzeszow University of Technology.

Szewczyk, M., & Szwajka, K. (2023). Assessment of the tribological performance of bio-based lubricants using analysis of variance. Advances in Mechanical and Materials Engineering, 40, 31-38. https://doi.org/10.7862/rm.2023.4

Tiefziehen. (2024, November 26). https://www.autoform.com/de/glossar/tiefziehen/

Tisza, M., Lukács, Z., Kovács, P., & Budai, D. (2017). Some recent developments in sheet metal forming for production of lightweight automotive parts. Journal of Physics: Conference Series, 896, Article 012087. https://doi.org/10.1088/1742-6596/896/1/012087

Vollertsen, F., & Hu, Z. (2006). Tribological size effects in sheet metal forming measured by a strip drawing test. CIRP Annals, 55(1), 291-294. https://doi.org/10.1016/S0007-8506(07)60419-3

Walker, J., Questa, H., Raman, A., Ahmed, M., Mohammadpour, M., Bewsher, S. R., & Offner, G. (2023). Application of tribological artificial neural networks in machine elements. Tribology Letters, 71, Article 3. https://doi.org/10.1007/s11249-022-01673-5

Więckowski, W., & Dyja, K. (2017). The effect of the use of technological lubricants based on vegetable oils on the process of titanium sheet metal forming. Archives of Metallurgy and Materials, 62, 489-494. https://doi.org/10.1515/amm-2017-0070

Yin, N., Yang, P., Liu, S., Pan, S., & Zhang, Z. (2024). AI for tribology: Present and future. Friction, 12, 1060–1097. https://doi.org/10.1007/s40544-024-0879-2

Zhao, Y., Lin, L., & Schlarb, A. K. (2023). Artificial neural network accomplished prediction on tribology – A promising procedure to facilitate the tribological characterization of polymer composites. Wear, 532-533, Article 205106. https://doi.org/10.1016/j.wear.2023.205106